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Course Description: Mastering FDM 3D Printing with Bambu Labs/Orca Slicer

Unlock the full potential of Fused Deposition Modeling (FDM) 3D printing with our comprehensive course designed for makers, designers, engineers, and hobbyists. Whether you're a beginner or looking to refine your skills, this course offers a deep dive into the fundamentals, advanced techniques, and practical applications of FDM 3D printing, with a special focus on optimizing your workflow using Bambu Labs/Orca Slicer.

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What You'll Learn:

- Fundamentals of FDM 3D Printing: Understand the core principles, history, and key terminology of FDM technology, and explore how it compares to other 3D printing methods like SLA and SLS.

- Printer Hardware & Technical Aspects: Gain hands-on knowledge of FDM printer components, including hotends, extruders, nozzles, and motion systems. Learn essential maintenance, calibration, and safety protocols to keep your printer running smoothly.

- Slicer Software Mastery: Dive into the advanced features of Bambu Labs/Orca Slicer, including adaptive layer height, dynamic support generation, and material-specific profiles. Discover how to optimize slicer settings for different materials and project requirements.

- Troubleshooting & Problem Solving: Develop the skills to diagnose and resolve common 3D printing issues such as layer shifting, poor bed adhesion, stringing, and thermal runaway.

- Project-Based Learning: Apply your knowledge through hands-on projects, from model preparation to post-print analysis. Learn how to set project goals, choose appropriate materials, and fine-tune settings for optimal results.

- Real-World Applications: Explore case studies and simulated scenarios that demonstrate how FDM 3D printing is used in industries like medical prototyping, automotive design, and art.

Course Structure:

The course is divided into 7 modules, each combining theoretical knowledge with practical exercises. You'll engage in group discussions, hands-on lab sessions, and real-world case studies to reinforce your learning. By the end of the course, you'll complete a final assessment and reflective journal to consolidate your skills and prepare for future projects.

Who Should Enroll:

- Beginners looking to build a strong foundation in FDM 3D printing.

- Intermediate users seeking to enhance their technical skills and slicer software expertise.

- Professionals in design, engineering, or manufacturing who want to leverage 3D printing for prototyping and production.

- Hobbyists and makers interested in exploring the creative possibilities of 3D printing.

Course Outcomes:

By the end of this course, you will:

- Have a comprehensive understanding of FDM 3D printing technology and its applications.

- Be proficient in operating, calibrating, and maintaining FDM printers.

- Master advanced slicer settings to optimize print quality and efficiency.

- Develop troubleshooting skills to overcome common printing challenges.

- Be equipped to plan and execute complex 3D printing projects with confidence.

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Supplementary Materials:

- Access to user manuals, online resources, and community forums for ongoing support.

- Recommendations for further reading, video tutorials, and advanced workshops to continue your learning journey.

- A project journal template to document your prints, settings, and troubleshooting steps for future reference.​​​

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Why Choose This Course?

This course is more than just a technical guide—it's a hands-on learning experience designed to empower you with the skills and confidence to tackle any 3D printing project. With a focus on real-world applications and collaborative learning, you'll leave the course ready to innovate and create with FDM 3D printing.​​​

Join us and take your 3D printing skills to the next level!

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Prerequisites: 3D Printing History  

Duration: Self-paced with hands-on lab sessions and group discussions. 

Tools Required: Access to an FDM 3D printer and Bambu Labs/Orca Slicer software (trial versions available). 

Enroll today and start your journey toward mastering FDM 3D printing!

This hands-on course provides a comprehensive introduction to 3D printing, covering its history, technologies, materials, and real-world applications. Designed for beginners, the course explores fundamental concepts such as CAD design, slicing software, printer operation, and post-processing techniques. Students will gain practical experience by creating and printing their own 3D models while learning industry best practices.

Key topics include:

• The evolution of 3D printing, from early prototypes to modern industrial uses

• Design principles for functional and aesthetic 3D models

• Operation of FDM and resin printers, including calibration and troubleshooting

• Material selection, from basic plastics to advanced composites

• Post-processing methods like sanding, painting, and chemical smoothing

Through a mix of lectures, demonstrations, and projects, students will develop the skills to bring digital designs to life. The course also examines emerging trends like bioprinting, metal additive manufacturing, and sustainable practices. By the end, participants will complete a final project showcasing their ability to design, print, and refine a 3D-printed object.

Ideal for makers, engineers, artists, and entrepreneurs, this course requires no prior experience—just curiosity about the transformative potential of 3D printing. Whether for prototyping, custom fabrication, or creative expression, students will leave with a strong foundation in this revolutionary technology.

This class introduces students to ORCA Slicer, an open-source slicing software for 3D printing. Students will learn how to prepare 3D models for printing, optimize settings, and troubleshoot common issues. 

Take your 3D prints to the next level with our Post-Processing Mastery Class! Whether you're a beginner or an experienced maker, this hands-on workshop will teach you essential techniques to refine, strengthen, and perfect your 3D-printed models.

What You’ll Learn:

✅ Surface Finishing – Sanding, priming, and smoothing techniques for PLA, ABS, and resin prints.

✅ Painting & Detailing – How to prep and paint prints for professional-quality results.

✅ Support Removal & Gap Filling – Cleanly removing supports and repairing imperfections.

✅ Chemical Smoothing – Using solvents like acetone (for ABS) and alternatives for other materials.

✅ Advanced Techniques – Polishing, electroplating, and texture application for unique finishes.

✅ Tool & Material Guide – Best tools, adhesives, and coatings for different post-processing needs.

This hands-on course provides a comprehensive introduction to additive manufacturing (AM) with a specialized focus on  Fused Deposition Modeling (FDM), one of the most widely used 3D printing technologies. Participants will gain both theoretical knowledge and practical skills to design, optimize, and fabricate parts using FDM printers.